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Electrical Engineering and Systems Science, Systems and Control

Accurate Simulation-Based Performance Evaluation of a Manufacturing System Under Various Scenarios

Accurate Simulation-Based Performance Evaluation of a Manufacturing System Under Various Scenarios

Optimizing design parameters for a system or product is crucial to ensure its performance, efficiency, and reliability. Simulation-based design optimization is an iterative process that combines simulation modeling with optimization techniques to find the most suitable design solution. This article provides a comprehensive review of simulation-based design optimization, covering its definition, types, applications, and challenges.
Definition and Types of Simulation-Based Design Optimization:
Simulation-based design optimization is defined as the use of computer simulations to evaluate and optimize the performance of a system or product under various conditions. There are two main types of simulation-based design optimization: top-down and bottom-up. Top-down optimization involves using high-level models to evaluate and optimize the overall system performance, while bottom-up optimization uses detailed models to optimize individual components’ performance.

Applications of Simulation-Based Design Optimization

Simulation-based design optimization can be applied to various fields, including mechanical engineering, aerospace engineering, electrical engineering, and manufacturing systems. It is particularly useful in scenarios where the system or product operates under complex conditions, such as multiple inputs, outputs, and constraints.

Challenges in Simulation-Based Design Optimization

Despite its benefits, simulation-based design optimization faces several challenges, including:

  1. Complexity of the System or Product: As the system or product becomes more complex, the simulation model becomes more difficult to develop and validate.
  2. Limited Data: In some cases, there may be limited data available for the simulation, which can affect the accuracy of the results.
  3. Computational Cost: Large-scale simulations can be computationally expensive, requiring significant resources and time.
  4. Model Uncertainty: The accuracy of the simulation model depends on the quality of the assumptions made during its development. However, these assumptions may not always be accurate.

To overcome these challenges, the article suggests several strategies, including:

  1. Using high-fidelity models to account for the uncertainty in the system or product.
  2. Incorporating domain knowledge and expert judgment into the simulation model development process.
  3. Utilizing sensitivity analysis to quantify the impact of parameter variations on the simulation results.
  4. Developing efficient optimization algorithms that can handle large-scale simulations.
  5. Using surrogate models to reduce the computational cost of simulations while maintaining accuracy.

Conclusion

Simulation-based design optimization is a powerful tool for optimizing system or product performance, efficiency, and reliability. However, it poses several challenges that need to be addressed through careful model development, validation, and optimization strategies. By understanding these challenges and utilizing appropriate techniques, engineers can improve the accuracy and efficiency of simulation-based design optimization.